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The Axial Seal AS-10 is a high-quality sealing solution that offers excellent protection against various contaminants, such as grease, dust, dirt, and splash water. Designed with simplicity and efficiency in mind, the AS-10 comprises two integral parts: a metal ring with a protective layer and a vulcanized elastomeric sealing element. This innovative design ensures optimal performance and durability in a wide range of applications.
One of the key functions of the metal ring in the AS-10 is to safeguard the elastomeric seal from potential damage. This protective layer acts as a shield, preventing external factors from compromising the integrity of the seal. Additionally, the metal ring serves as a clamping and support mechanism for the elastomer seal. Its role as a pendulum disc enables it to adapt to various dynamic conditions, ensuring a reliable sealing function.
The elastomeric sealing element of the AS-10 is made from high-quality materials such as NBR (Nitrile Butadiene Rubber) and FKM (Fluorocarbon Rubber). These materials are known for their excellent sealing properties, providing effective containment and preventing leakage. NBR is suitable for temperature ranges from -40°C to +100°C, while FKM performs exceptionally well within a broader range of -30°C to +180°C.
The AS-10 axial seal offers several advantages over traditional sealing solutions. Firstly, its compact design allows for easy installation, making it a practical choice for various applications. The minimal installation width ensures that the seal can be implemented in space-constrained environments without sacrificing performance.
Furthermore, the AS-10 exhibits a good dynamic closing function, ensuring reliable sealing even under demanding operating conditions. The centrifugal action of the metal ring further enhances the sealing function, providing an additional layer of protection against contaminants. This makes the AS-10 an excellent choice for applications where dirt, dust, and splash water pose a potential risk.
The versatility of the AS-10 is demonstrated by its wide range of applications across various sectors. In mechanical engineering, electric motors, drive technology, pumps, agricultural machinery, washing machines, and more, the AS-10 excels as a protective seal. Its ability to effectively stop the ingress of dirt, dust, grease, and splash water ensures the longevity and optimal performance of equipment and machinery in these industries.
To ensure the optimal performance of the AS-10 axial seal, proper installation is crucial. The seal must be mounted on the shaft with precision, maintaining a specific distance between the metal tread. This ensures a defined axial preload of the elastomeric sealing element, enabling the sealing lip to rub axially against the metal tread with the necessary pressing force. The resulting axial preload arises from factors such as the geometry of the sealing lip, the elastic properties of the elastomer, and the installation space's characteristics.
During assembly, it is essential to grease the seal to improve the friction value and extend its lifespan. To prevent damage, the seal should be pressed into the correct installation position using the appropriate tools and even pressure. It is important to avoid using a hammer, as it can deform or damage the sealing lip. In cases where axial accessibility is limited, the mounting tool should be designed to maintain the specified axial preload. Proper storage is also critical to prevent any deformation or damage to the sealing lip.
In summary, the Axial Seal AS-10 is a highly efficient and reliable sealing solution suitable for a wide range of applications. Its simple design, small installation width, and excellent sealing capabilities make it a preferred choice in various industries, including mechanical engineering, electric motors, drive technology, pumps, agricultural machinery, and washing machines. With the AS-10, you can trust in its ability to protect your equipment and machinery from contaminants, ensuring their optimal performance and longevity.
If you want more information about Axial seals AS-10, feel free to contact us.
