Oil Seal KG - Rotary Shaft Seal

What Is a KG Oil Seal?

Applications

KG oil seals are widely used in sectors where grease or oil lubrication is required without pressure build-up. They are commonly found in electric motors, where they prevent grease leakage and block contaminants from entering the bearings. In gearboxes, they protect the bearing chamber from dust. They are also used in pumps and fans where moderate rotational speeds and low-pressure levels occur. In agricultural and construction machinery they are applied in rotating components exposed to dust and moisture. They are further used in general machinery and equipment manufacturing, especially where a compact seal is needed in small spaces or aluminium housings. Thanks to the dust lip, the KG rotary shafts are ideal for applications with lightly contaminated environments and applications requiring both internal and external sealing protection.

Features & Benefits

A key characteristic of the KG oil seal is its springless design. Without a garter spring, friction is reduced, and the overall structure is simplified. The seal features two sealing lips: a primary sealing lip and a dust lip that provides additional protection against external contamination. The rubber-coated metal reinforcement with ribbed outer diameter adapts well to rough or expanding bores. Because the outer diameter is fully rubber-encapsulated, the KG seal eliminates the risk of fitting corrosion between the seal and the housing bore. Its compact design makes this seal suitable for applications with limited installation space. The KG oil seal is also maintenance-free and suitable for long-term grease sealing without intervention.

When comparing the KG oil seal with other types, the differences become clear. The VG rotary shaft seal has a single lip without a dust lip, a ribbed rubber outer diameter, and is also springless like the KG seal. It is suitable for clean environments where low friction is a priority. The KC seal features a double lip with a dust lip, like the KG type, but has a smooth rubber outer diameter. It is designed for precise, smooth bores in steel or cast-iron housings. The oil seal KG distinguishes itself by offering better adaptability to rougher or thermally active bores, for example, in aluminium, thanks to its ribbed outer mantle.

Selecting the Right Oil Seal KG

Several factors play a role when selecting the correct KG oil seal. The shaft and the housing dimensions must match standard tolerances like ISO H11 for the shaft and ISO H8 for the bore. For optimal sealing performance, the shaft should have a minimum hardness of 45 HRC and a surface roughness between Ra 0.2–0.8 µm (Rz 1–5 µm). The housing bore should maintain a roughness of Ra 1.6–6.3 µm (Rz 10–20 µm), ensuring a secure static seal even under thermal or mechanical load. The temperature range which the oil seal KG has to perform in depends on the material of the sealing lip. The reinforcement ring is typically manufactured from sheet steel according to DIN EN 10139, with stainless steel 1.4301 available for applications requiring enhanced corrosion resistance. In its standard material configuration, the KG oil seal operates reliably between –40°C and +100°C. When used with synthetic lubricants for which no compatibility data is available, laboratory or practical testing is recommended, and the operating temperature should not exceed 80°C. Also, the lubricants must be compatible with the elastomer type of the oil seal, especially with synthetic lubricants. When using the KG oil seal, the shafts maximum rotating speed should not exceed approximately 6 m/s. In contaminated environments, a double lip solution like the KG is preferred, while a single lip sealing like the VG should be sufficient in clean environments. The installation space also plays its role: thanks to the compact design, the KG oil seal is suitable for applications with limited mounting depth.

Below you find an overview of the most used materials and their maximum temperatures and most important benefits:

Materials

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